- Client Type: Global Sportswear & Footwear Brand (Manufacturing & Supply Chain)
- Core Challenge: Labor-intensive in-store tagging, high tag costs, and transit loss
- Solution Provided: Factory-Applied EAS Soft Labels & Integrated RFID Care Labels
A global sportswear brand delivering products to over 500+ retail stores worldwide faced severe operational friction. Manually applying security hard tags at regional distribution centers or retail stores was consuming massive labor hours, causing shipping delays, and increasing store setup costs.
To streamline operations, the brand required a factory-level Source Tagging program where security and RFID tracking elements are seamlessly embedded directly during garment manufacturing.
Whale Systems engineered a scalable, source-to-shelf security tagging implementation:
- Concealed EAS Soft Labels: Applied 58kHz AM or RF soft labels inside shoe soles, sewn-in care labels, or paper hangtags during factory production, rendering them completely invisible and tamper-proof.
- Dual-Function RFID Hangtags: Encoded item-level product data directly at the manufacturing line, enabling end-to-end tracking from factory floor to store shelves.
- Automated Deactivation Compatibility: Ensured all source tags are 100% compatible with high-speed cashier deactivators, delivering zero-friction checkout for shoppers.
100% Floor-Ready Merchandise: Products arrive at retail stores fully secured and ready for immediate display.
85% Reduction in Store Inbound Labor: Eliminated manual tag pinning at local stores, saving thousands of labor hours annually.
End-to-End Visibility: Achieved complete tracking across global distribution networks with zero transit inventory leakage.
Looking to Implement Factory-Level Source Tagging for Your Brand?
Partner with Whale Systems to deploy custom EAS and RFID source tagging solutions tailored for global manufacturing and retail supply chains.